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Daniel García Sanz

Daniel García Sanz

Mechanical Cell Design Expert in Battery Manufacturing for Automotive

Brunswick, Lower Saxony, Germany

Summary

Daniel García Sanz is a highly experienced mechanical design engineer with a strong specialization in battery cell design and assembly processes for the automotive sector. His expertise spans from early-stage R&D (A-Sample) to large-scale production (C-Sample, 15GWh) for top-tier clients like Volvo Cars. He has specific hands-on experience with the mechanical aspects of battery cells, including the design and integrity of the Can, Lid Assembly, and internal cell insulators. theorg+1
With a background in Aerospace Engineering, Daniel possesses a unique blend of academic rigor and practical application in advanced materials and fluid mechanics. His early research involved generating 3D models for fluid field visualization in aerospace propulsion systems and studying electrohydrodynamic cooling using the Corona Discharge effect, showcasing his analytical and research capabilities applied to complex engineering challenges. deepenrich
Daniel demonstrated significant leadership and project management skills as Team Captain and Head of Battery Division at UPM Racing. He was instrumental in developing electric racecars for Formula Student competitions, overseeing the design and assembly of high-voltage battery packs, coordinating multidisciplinary teams, and implementing Agile Scrum methodologies. This experience highlights his ability to lead complex technical projects from conception to competition. deepenrich+1
His professional journey includes diverse experiences in validation engineering within high-voltage battery systems (e.g., Cupra Born at EDAG Group) and mechanical engineering in advanced materials. These roles underscore his versatility and comprehensive understanding of the lifecycle and performance requirements of complex mechanical and electrical systems. deepenrich

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